Special machinery
Assembly systems

Over 30 years of experience in assembly

Whether screwing, welding, joining, labelling, measuring or testing - the right concept and a smooth process are crucial for the satisfactory and economical assembly of your products. We supply turnkey systems ranging from semi-automated assembly machines to complex, fully automated assembly systems.

Benefit from our decades of experience in the manufacture of assembly plants and systems!

Multifunctional processing machines

The ever-increasing variety and individuality of a wide range of products present production companies with major challenges. The use of our highly flexible systems, such as those used in lock and locking technology, provide an almost perfect solution to our customers' requirements in terms of low space requirements, short cycle times and minimal or no changeover effort.

Based on your process requirements, we realise the desired machining operations in a cell, in linear modules or in a rotary transfer system. Subsequent assembly, measuring or testing tasks can be integrated into the processing system or realised in a downstream cell, depending on the requirements.

Efficient and sensible

We are happy to assist you with the testing of assembly processes and the determination of cycle times. Our assembly system, in combination with our processing systems, offers you maximum efficiency.

Whether manual workstation or fully automatic assembly line - your individual requirements in terms of variability, quantity development and type diversity are always the focus when selecting the optimised system type.

Assembly technology at HEITEC

Our assembly technology services include

  • Robot-controlled assembly
  • Desoutter screwing with guide
  • De-palletising of containers
  • Automatic and manual screwing and crimping
  • AI-based camera inspections
  • Parts handling
  • End-of-line inspection (low and high voltage tests, camera inspection, functional tests, automatic soldering, ultrasonic welding, vibration feed)

 

Our assembly systems

Our assembly systems relieve you of tedious manual labour - either as a fully automated line or as an individual workstation. Find out more about three of our assembly systems.

  • HeiAssembly KFA

    The HeiAssembly KFA can be operated either as a manual or automated workstation. Manufactured as a pin assembly line, the cell can work autonomously for up to 8 hours. Connection to your existing automatic broaching machine is also no problem. The pins are fed in via hose magazines which can be replaced from the outside at any time.

  • HeiAssembly Check

    The HeiAssembly CHECK is an assembly system for automatic lock testing. The keys and cylinders are entered via trays. By recording the forces and characteristic curves, a comparison can be made with the target values, thus optimising quality control. If required, it is also possible to apply the keys.

  • HeiAssembly Line

    Among other things, the HeiAssembly LINE includes broaching, pre-assembly of special parts and laser labelling of housings in locking technology. The LINE is customised to your needs. This means that additional work steps can also be integrated. Be it the assembly of the core pin and housing pins, the spring assembly or finally the micro lubrication of the finished cylinders.

Do you have any questions?

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Find out more about our assembly test line

Find out more about our projects

Convince yourself of our industry-specific expertise. Our successfully completed projects show how we work closely with our customers to implement cost-cutting, production-enhancing and customised solutions.

All references

  • Special machinery
    Lindner Recyclingtech GmbH

    Automation for milling centres

    In the manufacturing industry, factors such as process stability, consistent quality, high technical availability and high autonomy are becoming increasingly important for competitiveness. HEITEC is setting new standards for Lindner Recyclingtech GmbH's production with a customised automation cell developed in-house. HEITEC's expertise and the cooperative collaboration with our customer lead to intelligent automation with innovation and creativity and also ensure competitive advantages in the future.
    read more
  • Special machinery
    Lamy

    Fully automatic laser setting system for fountain pen nibs

    HEITEC developed a fully automatic laser setting system for fountain pen nibs for the German market leader for writing instruments. In order to meet the high quality standards, it is necessary for each nib tip of a writing tip to be straightened. The two nib legs are to be straightened to a predefined gap dimension.
    read more
  • Special machinery
    Gasitech

    Development and production of robot-assisted systems HeiReprocessing BPL

    Gasitech Industrie-Gas-Handelsgesellschaft is one of the most efficient companies in the field of recurring testing, industrial processing and filling of gas cylinders in Europe. A new processing plant for gas cylinders was to increase capacity, improve quality and make working conditions easier for employees.
    read more
  • Packaging and pharmaceuticals

    Smart solutions for pharmaceutical primary packaging

    In the pharmaceutical industry, it is the microscopically small details that determine the quality and safety of vital medicines. HEITEC is setting new standards in the production of medical vials with a customized handling system developed in-house. Thanks to the expertise of HEITEC Systemtechnik from Austria and the close cooperation with our long-standing customer from the packaging industry, the future of pharmaceutical packaging is being reshaped with innovation, precision and intelligent automation.
    read more
  • Medical technology

    Test system service life medical technology "Stent"

    HEITEC develops test stands for market-leading medical technology and electronics companies for the multiaxial, dynamic application of mechanical loads to test objects.
    read more
  • Kinematics test system "Air inlet and outlet flaps"

    On behalf of Nord-Micro, HEITEC AG developed and built a fully automated test and adjustment system for extended exhaust valves on the Boeing B787 model.
    read more
  • Interior test system "STS (standard test system for electronic components)"

    HEITEC developed a standard test system for Diehl Aerospace, which is used both in production and internationally in the repair stations. In conjunction with various test adapters, it is used for the functional testing of different aircraft electronics components, such as cabin lighting and emergency power supplies. In addition to functional tests, dielectric strength tests (with AC and/or DC voltage) and measurements of insulation resistance are also possible.
    read more
  • Energy
    Siemens Energy

    Test system "Gas turbine blades"

    In co-operation with Siemens Energy, HEITEC builds automated inspection systems for gas turbine blades. The modular inspection system is used for the inspection and three-dimensional measurement of gas turbine blades. Depending on the inspection task, different thermographic and optical methods as well as a 3D measuring method are used.
    read more
  • Special machinery

    "UTS (Universal Test System)" assembly test system

    HEITEC has developed a universally applicable functional test system based on the PXI system using a test stand and Lab-VIEW. This test system covers a wide range of functional test requirements for printed circuit boards, which can be contacted either by means of plug-in or needle bed adaptation.
    read more
  • Automotive
    ZKW Group

    Test system for plastic headlight lenses

    HEITEC develops and builds innovative, fully automated production lines with state-of-the-art automatic testing systems for plastic headlight lenses for the ZKW Group.
    read more
  • Automotive
    SMP-Samvardhana Motherson Peguform

    Interior test system "TSV (door side panelling)" (Mercedes E-Class)

    On behalf of SMP-Samvardhana Motherson Peguform in Bötzingen, an exterior/interior supplier to several premium automotive brands, HEITEC designed and built an automated testing system for door side panelling.
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  • Automotive

    Exterior "bumper" test system

    The zero-defect strategy is an absolutely essential target definition in the automotive industry. The issue of quality assurance is therefore becoming increasingly important. Innovative measuring and testing technologies for industrial use play a key role here. SMP-Samvardhana Motherson Peguform in Neustadt an der Donau, an exterior/interior supplier to several premium car brands, commissioned HEITEC to develop a new fully automated test system for testing front bumpers.
    read more
  • Automotive
    BORBET Group

    Production start from zero to one hundred with HeiDetect Wheel Robot

    Production start from zero to one hundred - In August 2020, four of the fully automatic HeiDetect Wheel Robot wheel testing systems from HEITEC PTS were to be put into operation at the BORBET Group's plant in Thuringia. The four wheel testing systems were to be 100% ready for production after the production break for the start of the foundry in Thuringia. The usual start-up time was not planned - from zero to one hundred was the motto! In addition, the entire production at BORBET in Thuringia was to be converted to 100% traceability of the wheel data across the entire value chain using DMC labelling.
    read more
  • Automotive
    Panasonic on behalf of BMW

    Production and testing system for CSC modules in e-mobility

    Panasonic produces complex CSC modules in various sizes for the e-mobility division of car manufacturer BMW. These control the correct charging and discharging in the vehicles. As critical components, their manufacture therefore requires the highest technical precision and multiple checks of each production step. In close cooperation with Panasonic and BMW, HEITEC Slovensko developed and installed a complex nine-part production and testing line, the reliability and efficiency of which has already led to further orders.
    read more

Our experts are near you

Our service portfolio ranges from automation and plant and special machine construction to electronics and end-to-end digitalisation solutions. Over 1,200 employees throughout the HEITEC Group guarantee expertise and customer proximity.

HEITEC offers end-to-end solutions, products and services in the fields of plant and special machine construction, automation, digitalisation and electronics - from digital models to 24/7 service.

Services at HEITEC