Realisation
With a commitment to sustainability and modernisation, our client wanted to upgrade their PLC and HMI systems. This challenging three-year project focussed on integrating cutting-edge technology for improved performance, increased safety and reduced environmental impact. From software to hardware, our team was tasked with delivering a comprehensive upgrade that would extend the lifecycle of the products while meeting modern standards of environmental responsibility.
Our engineers worked together to achieve this transformative upgrade. Software development included a complete overhaul of the Linux product line, including reconfiguring the PLC to support modular, expandable hardware designs and UI/UX enhancements for more intuitive user interactions. We also implemented complex measurement software and integrated multiple bus systems such as ProfiNet, Profibus-DP and RS232 to ensure seamless communication between devices. OPC UA protocols were also integrated for reliable data acquisition and maintenance support.
Work on the hardware included a complete electrical redesign and integration of the thermal controls with an inbuilt electric oven to meet the stringent thermal standards. Safety was a top priority: the team designed the system in accordance with EN 61010-1 and ensured that it met all relevant safety standards. All components were selected and configured with longevity and environmental efficiency in mind to achieve our client's goals for a sustainable future.
Customer benefits
Upon completion, our customer received a fully upgraded machine ready for efficient operation for years to come.
The upgraded system, with improved UI/UX design and seamless communication across multiple protocols, allows for streamlined data collection, easier maintenance and more efficient operation.The safety improvements and thermal controls ensure safe, reliable performance while meeting modern environmental standards.This retrofit has extended the product lifecycle, optimised operating costs and strengthened the customer's commitment to environmental protection, setting a standard for sustainable technological advancement.
